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CASE FILE #004

7+1 Waste Diagnosis

8 questions to diagnose the hidden waste in your operations. Free, no signup, 1 minute.

Assessment
Overprocessing
Inventory Waste
Overproduction
Waiting Waste
Motion Waste
Transportation Waste
Defects/Rework
Not Measuring

Free, no sign-up, takes 1 minute

After the assessment, you'll get specific next steps tailored to you.

#004 7+1 WASTE DIAGNOSIS

Your operations might be full of waste.

The Toyota Production System's 7 wastes + the waste of not measuring. 8 questions to reveal hidden waste.

7+1 Questions
¥0 Free, no signup
1min Time required
-- 市場平均スコア

Sound familiar?

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Tried many things, but could never tell if they worked

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Heard something was highly effective, tried it, felt no difference

×

Executed a carefully planned initiative, but saw no results

All because the current state was never measured.

Take the diagnostic

You know the waste is there. But—

Can't quantify which waste is the biggest

You sense the inefficiency, but can't see where costs accumulate. Without data, you can't prioritize.

Improvement efforts depend on individuals and don't last

Progress depends on one motivated person. When they move on, improvements stop. It's not systematized.

Want to change the floor, but can't convince management

Saying "there's waste" isn't enough. Without ROI numbers, management won't approve investment.

What are the 7+1 wastes?

Seven types of waste defined by the Toyota Production System (TPS). ROI Detective Agency adds an 8th waste — the waste of not measuring — to drive real improvement.

1

Over-processing

Doing more work than necessary. Excessive approval flows, unused reports, unnecessary meeting materials.

2

Inventory

Unused stock or stagnant information. Piled-up emails, neglected tasks, and unused data are all "inventory."

3

Overproduction

Producing more than needed. Creating unrequested documents, over-ordering stock, developing unused features.

4

Waiting

Waiting for approvals, replies, or system processing. Any time people or information are idle is waste.

5

Motion

Unnecessary movements. Repeated logins, searching for information, entering the same data in multiple places.

6

Transportation

Unnecessary transfers. Being passed between departments, endlessly forwarded emails, unnecessary business trips.

7

Defects

Rework due to mistakes. Fixing input errors, rebuilding due to misunderstood specs, handling complaints.

+1

Not Measuring

Even if you sense waste, improvement can't begin without measurement. Not knowing where costs hide or how big they are — that is the greatest waste of all.

Read more about the Toyota Production System

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After the diagnostic, you'll get a concrete next step tailored to you

Our approach

We bring Toyota's "visualization" philosophy to life with data and technology.

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Workflow visualization

Map your workflows and identify where the 7 wastes are hiding.

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Measure & quantify waste

Turn vague inefficiency into numbers. Reveal exactly how much each type of waste is costing you.

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Prioritization

Start with the highest-ROI improvements. We determine the order that maximizes impact with limited resources.

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Monthly reports & improvement cycles

Monthly measurement, reporting, and proposals keep the PDCA cycle running. Not a one-time fix.

Where we can help

Accounting, HR & admin efficiency

Visualize waste in approval flows, manual input, and transcription to prioritize automation.

Sales & support improvement

Reduce waiting and over-processing waste in quoting, inquiries, and reporting to focus on core work.

IT & dev team productivity

Quantify overproduction (unneeded features) and waiting (review queues) to accelerate delivery.

Retail & service operations

Discover hidden waste in shift management, ordering, and service flows to improve labor costs and margins.

Internal workflow redesign

Reduce transportation and motion waste in internal approvals, expense reports, and attendance systems.

Systematize improvement activities

Transform ad-hoc improvements into a data-driven system that continues regardless of personnel changes.

Why ROI Detective Agency

AI

AI-powered rapid analysis

AI-powered data analysis and automated report generation enable rapid waste detection and improvement proposals.

TPS

Start small, improve steadily

We focus on monthly PDCA cycles, not large-scale projects. Toyota's "Kaizen" philosophy, powered by data.

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10 live services as proof

Not theory — 10 services continuously measured and improved prove this model works.

How we eliminate waste

1

Free consultation

Tell us about your operational challenges.

2

Workflow mapping

Map your workflows and locate the 7 wastes.

3

Measure waste

Quantify the cost and time of each waste.

4

Execute improvements

Execute improvements in order of highest ROI.

5

Verify & iterate

Measure improvement impact and keep the PDCA cycle running.

Describe Your Case

Appraisal

Detective Tools

10 Micro-System tools launched, tracked, and continuously improved.

Sales Support

Proposal Generator

AI analyzes your situation and generates a proposal in minutes.

Knowledge Management

Open Casefiles

A public archive of case files for research, learning, and sharing.

Data Analysis

Between the Rows

Reveal missing features and correlations instantly from CSVs.

Web Analytics

GA4 Cross-Analysis Heatmap

Instant report from measurement ID. Visualize behavior bias by color.

Business Strategy

Strategic ROI Intelligence

Transform company data into actionable insights with AI-powered PEST, SWOT, and 3C analysis.

Monetization

321 Platform

The Micro-System partner ecosystem. 3:2:1 revenue split — 50% affiliate, 33% developer, everyone wins.

Review Analytics

KOE-Score

Upload review CSVs and let AI break them down by sentiment, category, and improvement priority.

ROI Diagnostics

ROI Polygraph

Industry benchmark comparison × payback period simulation × bottleneck identification. 4 inputs reveal the truth about your ROI.

Employee Retention

Launch Pad

Collect honest employee feedback via anonymous surveys, get AI-powered improvement suggestions, and offer certification courses as benefits.

Estimation

ROI-Estimation

Create your estimation site in 5 minutes with no code. Automatically capture leads and instantly generate PDF quotes.